Hard Chrome Plating Corrugating Roller for Corrugated Carton Making Machine

• Certification: ISO, CE
• Material Capabilities: Tungsten Carbide
• Type: Accessories
• Customized: Customized
• Surface Length: 100-4000 mm
• Diameter: 100-500 mm
• Transport Package: Wooden Case
• Specification: Make to order
• Trademark: SUN HONG
• Origin: China
• HS Code: 8439990000

Product Description

Product Description

Corrugating roller is the most important part of corrugated board production equipment, and it is also an important key part of single side machine. It is generally made of 48crmoa steel. After surface heat treatment and cold treatment or surface cold treatment, its hardness is generally above HRC55.

Structure

Corrugated roller is divided into upper and lower corrugated roller. The upper and lower roller surfaces are female. The two rollers are matched and assembled, and their meshing mechanism is different from that of common gear transmission.

The lower corrugated roller is an active roller, and the shaft end is equipped with gear. The motor drives the lower corrugated roller to rotate through the deceleration device. The upper corrugated roller is driven roller, which is driven by the engagement between the upper roller teeth and the lower roller teeth. In order to make corrugated paper form between upper and lower corrugated rollers, a certain pressure must be applied on the upper corrugated roller. So the upper corrugated roller can move along the connecting line direction of the upper and lower corrugated roller axis in addition to rotating around its axis.

This movement is to apply radial pressure to both ends of the upper corrugated roller through cylinder, which causes the meshing corrugated roller to produce the undercut pressure.

Working Principle

In the process of ironing and bending with high-speed and continuous feeding, the corrugating base paper continuously moves with the corrugating roller top under the action of online pressure and produces friction and extrusion. Due to the impact of inclusions and mineral hard particles in the base paper, the corrugating roller top is severely worn and gradually grinds from circular arc to irregular shape. Continuous high-speed operation can reduce the height of corrugating teeth Slowly lower, so that the production of paperboard gradually tend to the lower limit of the standard.

Type

1 Classification by tooth type:
The common tooth types are a, AC, C, BC, B, be, E1, E2, F and G

2. Classification according to tooth shape:
Common shapes are U-shape, UV partial U-shape, UV partial V-line, V-shape

3 Classification by surface hardness treatment:
The common forms are surface medium frequency quenching, surface nitriding and surface laser

4 classification by surface coating type:
The common forms are chrome plated corrugated roller and tungsten carbide corrugated roller

Product Parameters

Type of corrugafion	A	C	BC	BC2	B	D	DE	E	F
Shape of corrugafion	UV	UV	UV	UV	UV	UV	UV	UV	UV
Quantity of corrugafion	34±2	38±2 40±2	44±2	48±2	50±2	66±6	75±3	96±4	124±10
Hight of corrugafion	4.6-4.9	3.6-3.9	3.0-3.4	2.8-3.2	2.6-2.9	1.9-2.1	1.5-1.9	1.1-1.8	0.7-0.8
Rate of corrugafion	1.51-1.59	1.44-1.51	1.42-1.49	1.40-1.45	1.36-1.42	1.40-1.41	1.35-1.4	1.29-1.39	1.22-1.26

Packaging & Shipping

About us

Established in 2010, Sun Hong Group is a comprehensive company integrating planning, design, technical support, production, testing and training. We have a professional technical team to provide you with professional design and technical support as well as the best source of goods. After more than ten years of efforts, our products have been exported to 96 countries, and have more than 300 paper plants customers. 

Sun Hong Group have a wide range of business, we can design and produce various customized products according to the different requirements of different customers. Mainly involving Paper Machine Clothing, Industrial Fabric, Paper and pulp machine spare parts, test equipment, etc. In addition, we also provide customers with update and transformation services to enhance customer output.