Paper Mill Making Machine High Speed Wide Top Bottom Polyester Forming Fabric

• After-sales Service: Guarantee
• Warranty: 180days
• Certification: RoHS, ISO 9001:2000, ISO 9001:2008, CE
• Surface Treatment: Without Processing
• Manufacturing Process: Weave
• Material: Weave
• Model NO.: SH-FF 109
• Application: Paper Machine
• Condition: New
• Color: Customized
• Layer: Single Double Triple
• Transport Package: Wooden Case
• Specification: SH-FF109
• Trademark: SunHong
• Origin: China
• HS Code: 59113100
• Production Capacity: 20000 Pieces/Year

Product Description

Product Description

The forming fabric is used on paper machine forming section.The forming fabric acts as a conveyor and a dewatering device. As the fabric moves, water drains through it while the fibers and fillers that form the paper structure form on the top of the fabric as the paper sheet is created. lt is critical that the fabric provides a stable, durable environment to aid this process.
 Sun Hong Forming Fabric OP has excellent dewatering and profile characteristics. Specially optimized for liner and fluting machines, this high-performance fabric improves machine efficiency and paper quality as well as provides major cost savings.  
The structure combines a fine paper side and a wear resistant bottom side.

 

The forming fabric or "wire" of a paper machine is the continuous belt or belts of mesh screen upon which the paper sheet is formed.
Most modern forming fabrics are no longer comprised of metal wires. Rather, they are comprised of polyester monofilament.
The weave pattern and layering of a forming fabric is designed to meet stringent requirements of dimensional stability, resistance to abrasion (on the wire side), minimum resistance to drainage, minimum wire-mark, and (sometimes) maximization of retention of fiber fines.
Traditional Fourdrinier paper machines have a single wire. Modified Fourdriniers and gap formers can have two.
Forming fabric is a very important for a paper machine in a paper mill. In general formation of paper depends on wire cloth and refining of paper pulp. Paper machine wire cloth (forming fabric) made from polyester or polyamide monofilaments.
 

To shape an uninterrupted belt, it is made by endless of a seam. During woven of forming fabric, filaments are composed of paper machine direction and paper machine cross direction. The filaments of paper machine direction or lengthwise are called warp. One the other hand the filaments of paper machine cross direction are called weft or Shute or filling. The construction of wire cloth depends on some weaving variables such as pattern, mesh, yarn, diameter, degree of crimping etc. Mesh is very important for a wire cloth (forming fabric). Water drainage and retain of fibers are depends on it.
 

Detailed Photos

 

Product Parameters

Wovening Serices and Types	Model of Fabric	Thread Diameter mm		Density (pieces/cm)		Strength (N/cm)		Thickness mm	Air Permeability m3/ m2h	Max. Elongation at 50N/cm
		Warp	Weft	Warp	Weft	Mesh Surface	Inserting Place
Four-Shed Single Layer Forming Screen	27254	0.20	0.25	30	22	>600	>400	0.49	8000	0.60%
	27274	0.20	0.27	30	21.5	>600	>400	0.51	7800	0.60%
	31204	0.18	0.20	35	28	>600	>380	0.43	7500	0.68%
Five-Shed Single Layer Forming Screen	28205	0.20	0.20	30	27.5	>600	>400	0.46	6800	0.60%
	30205	0.17	0.20	32	28.5	>500	>350	0.41	7100	0.60%
	30175	0.17	0.17	32	29.5	>500	>350	0.39	6600	0.60%
	31215	0.20	0.21	35	32	>600	>400	0.48	7000	0.60%
Eight-Shed Single Layer Forming Screen	27358	0.22	0.35	29	20	>700	>500	0.85	8500	0.65%
	27388	0.22	0.38	31.5	19	>700	>500	0.87	8000	0.65%
Seven-Shed Single Layer Forming Screen	50207	0.20	0.20/0.22 0.22(t66)	54.7	36.6	>800	>600	0.71	5800	0.60%
	64177	0.15	0.17/0.17 0.17(t66)	70	50	>800	>600	0.59	5200	0.60%
Eight-Shed Double Layer Forming Screen	56188	0.17	0.18/0.20 0.20(t66)	61.3	51.2	>850	>600	0.65	5700	0.60%
	60188	0.18	0.19/0.20 0.20(t66)	66	49	2900	2650	0.68	4750	0.60%
16-Shed Double Layer Forming Screen	603516	0.17	0.13 0.20/0.35	68	49	2960	2700	1.00	406cfm	0.45%
	385016	0.27	0.2 0.25/0.5	43	33	>1500	>1000	1.45	469cfm	0.45%

Installation Instructions

1. Before installing the forming wire, kindly check the equipment if it is in good condition, the surface of wires should be forbidden from unevenness, slanting, burr, sand, etc.

2. The running direction must be in accordance with the direction of the arrow on the wire, the wire should be placed in the correct position, and the rollers should be paralleled with each other to prevent the wires from being deflected.

3. There should be a swinging high-pressure water device that used to wash wire. Water pressure is not lower than 6-10 kg/cm² for the medium and low-speed paper machine; speed more than 350m/min, water pressure is not lower than 10-15 kg/cm²; When using multi-layer forming wire, water pressure is not lower than 15-30 kg/cm², meanwhile water should be clean and without sand.

4. When installing the forming wire, firstly let the wire be slightly tensioned, add water to lubricate the operation, adjust the tension to normal after sizing, keep the tension of the low-speed paper machine at 3-4 kg/cm², and high speed one at 4-6 kg/cm².
 

 

Packaging & Shipping

1.Bubble Film and waste thick fabric wrapping while protecting inside fabric.
2.Wrapped special fabric package outside(Air shipping).
3.Composite wooden box(seashipping).

Our Customer

Sun Hong supply main contractor for paper machine clothing, from forming fabric to press felt and to dryer fabrics. Press felt is our core strategy products.We select advanced Texo weaving looms, wide Carding lines, the widest Fehrer needle loom and the best raw material to make press felt. We can able to make Press Felts 8-100 meters in length, and up to 8 meters in width, and make different size and weight according to the customer needs. Forming fabric and dryer fabric are also our advantage products.Our fabrics produced with imported equipment 14m German Weaving machine. Wide weaving width makes sure the rate of finished products yields . Austria Automatic seaming machine obtains Average splice point and strong constructions and Norway 14.5m heat-setting machine.

After-sales Service

1. We will answer your email the first time we have received your quotation.

2. We will arrange our expert to help you finish the installation and train your workers if you need.

3. We have professional after-sales service staff to help you solve any problems as early as possible that you may have after your buying.

4. We promise you lifelong maintenance at all times.